Hydraulic
presses are most efficient and are based on advanced hydraulic mechanism for
applying large lifting force/compressive force. With presses having one/more
than one hydraulic pumps and hydraulic cylinders, these allow easily
configured job parameters like :
- Travel distance
- Force and return position to perform variety of jobs
Various levels of sophistication as well as technical advancement are
available in form of :
- Simple mechanical switches
- Digitally programmable control
Working:
- Hydraulic press works on Savannah's principle, stating pressure
throughout closed system is constant
- In hydraulic press, there is piston at one end of system having small
cross-sectional area
- This piston is driven by lever
- The other end of system has small-diameter tubing
- When fluid displaces, either of pistons is pushed inward
- Small piston displaces smaller amount of volume than large piston for
given distance of movement
- Displaced fluid volume is proportional to ratio of pistons' head
areas
- Large piston movement distance is equal to small piston movement
distance divided by ratio of pistons' head areas
Illustration:
- If ratio of pistons head areas is 5 and force of 100 newtons is
applied on small piston, it produces a force of 500 newtons on large
piston.
- The smaller piston should be pushed at least 50 cm to get large
piston to rise 10 cm.
- As force is increasing on larger piston, distance must be decreased.
- This way, it follows principles of conversation of energy
- Like for instance, work done by small piston is 50 Joules (100
newtons multiplied by 0.5 meter), which is equal to work done by large
piston, 500 newtons multiplied by 0.1 meter